Copper Nickel Cap | 90/10 70/30 CuNi Pipe End Cap Fittings

  • Material Grade: C70600, C71500, CuNi10Fe1Mn, CuNi30Mn1Fe
  • Alloy Type: 90/10 Copper Nickel, 70/30 Copper Nickel
  • Product Type: Pipe Cap, End Cap, Weld Cap, Custom Cap
  • Connection Type: Butt weld, socket weld, threaded, flanged or customized
  • Standard: ASME B16.9, MSS SP-43, ASTM B366, DIN, EN, EEMUA or customer drawing
  • Manufacturing Method: Formed, pressed, welded, fabricated or machined
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Copper nickel cap is designed to seal the end of copper nickel pipes or piping components. It is commonly used when a pipeline needs to be closed permanently or temporarily for pressure retention, protection, maintenance or future extension. It is widely used in marine seawater piping, shipbuilding, offshore platforms, desalination plants, seawater cooling systems, fire water systems, ballast water systems and heat exchanger pipelines.


Due to the excellent resistance of copper nickel alloys to seawater corrosion, erosion corrosion and marine biofouling, copper nickel caps are widely used in marine and offshore piping systems. In seawater service, copper nickel alloys can form a stable protective layer on the inner surface, helping improve the long-term reliability of the piping system.


Copper nickel caps offer good weldability, formability and fabrication performance. They can be supplied together with copper nickel pipes, elbows, tees, reducers, flanges, stub ends and other fittings for complete marine copper nickel piping projects.


We supply copper nickel caps in 90/10 copper nickel C70600 / CuNi10Fe1Mn and 70/30 copper nickel C71500 / CuNi30Mn1Fe materials. Available types include copper nickel pipe caps, butt weld caps, end caps, fabricated caps and custom caps according to customer drawings or project specifications.


Available Types of Copper Nickel Cap


TypeDescription
Copper Nickel Pipe CapUsed to close the end of a copper nickel pipe
Copper Nickel End CapUsed for pipe end sealing and protection
Butt Weld Copper Nickel CapSuitable for welded copper nickel piping systems
Fabricated Copper Nickel CapManufactured by forming, welding or fabrication according to project requirements
Custom Copper Nickel CapProduced according to customer drawings, samples or technical specifications


Copper Nickel Cap Material Grades

MaterialUNS GradeCommon NameTypical Application
90/10 Copper NickelC70600CuNi10Fe1MnGeneral marine seawater piping systems
70/30 Copper NickelC71500CuNi30Mn1FeOffshore, high-strength and severe seawater service


Standards for Copper Nickel Cap


Copper nickel caps can be supplied according to international standards, marine standards or customer project specifications.

Common standards include:

  • ASME B16.9

  • MSS SP-43

  • ASTM B366

  • DIN marine piping standards

  • EN copper alloy piping standards

  • EEMUA standards for copper nickel piping systems

  • Customer drawings and project specifications


Copper Nickel Cap Specification


ItemSpecification
ProductCopper Nickel Cap
MaterialC70600, C71500, CuNi10Fe1Mn, CuNi30Mn1Fe
Alloy90/10 CuNi, 70/30 CuNi
TypePipe Cap, End Cap, Weld Cap, Custom Cap
ConnectionButt weld, socket weld, threaded, flanged or customized
SizeStandard size or customized
Wall ThicknessAccording to pipe size, schedule or project requirement
Manufacturing MethodFormed, pressed, welded, fabricated or machined
Surface FinishCleaned, pickled, polished or as required
CertificateMaterial test certificate available upon request
InspectionVisual inspection, dimensional inspection, PMI, NDT if required
PackingWooden cases, pallets or seaworthy export packing

Main Functions of Copper Nickel Cap


Copper nickel caps are mainly used for the following purposes:

  • Sealing the end of a copper nickel pipeline

  • Protecting pipe ends from contamination or damage

  • Closing unused branch connections

  • Preparing piping systems for pressure testing

  • Temporary closure during installation or maintenance

  • Permanent closure for completed pipe sections

  • Allowing future pipeline extension when required


90/10 VS 70/30 Copper Nickel Cap


Item90/10 Copper Nickel Cap70/30 Copper Nickel Cap
UNS GradeC70600C71500
Common GradeCuNi10Fe1MnCuNi30Mn1Fe
Copper / Nickel RatioApprox. 90% Cu / 10% NiApprox. 70% Cu / 30% Ni
Corrosion ResistanceExcellentExcellent
StrengthGoodHigher
Erosion ResistanceGoodBetter in severe conditions
Typical UseGeneral marine seawater systemsOffshore and high-velocity seawater service
CostMore economicalHigher

90/10 copper nickel caps are commonly used for general marine seawater piping systems. 70/30 copper nickel caps are recommended for offshore, high-strength, higher pressure or more severe seawater service conditions.


Matching Copper Nickel Pipe Fittings


We can supply complete copper nickel piping products together with copper nickel caps, including:

  • Copper nickel pipe

  • Copper nickel elbow

  • Copper nickel tee

  • Copper nickel reducer

  • Copper nickel flange

  • Copper nickel stub end

  • Copper nickel coupling

  • Copper nickel union

  • Copper nickel pipe spool

  • Custom copper nickel fittings


Quality Control and Inspection


To ensure reliable performance in marine and seawater environments, copper nickel caps can be inspected according to project specifications and applicable standards.

Available inspection items include:

  • Chemical composition analysis

  • Mechanical property test if required

  • Visual inspection

  • Dimensional inspection

  • Wall thickness inspection

  • End diameter inspection

  • Height and shape inspection

  • Surface quality inspection

  • PMI material verification

  • Dye penetrant test if required

  • Ultrasonic test if required

  • Hydrostatic test if applicable

  • Weld inspection if applicable

  • Third-party inspection

  • Classification society inspection upon request

  • Material test certificate


Packaging of Copper Nickel Cap


Copper nickel caps are packed carefully to avoid collision, deformation, scratching and contamination during transportation. Standard export packing includes plastic wrapping, carton boxes, wooden cases, wooden pallets and seaworthy packing.

For project orders, each package can be marked according to size, material grade, heat number, quantity and customer requirements.


Why Choose Us for Copper Nickel Cap?


  • Supply 90/10 and 70/30 copper nickel caps

  • Available materials: C70600, C71500, CuNi10Fe1Mn, CuNi30Mn1Fe

  • Pipe cap, end cap, weld cap and custom cap available

  • Standard sizes and custom drawings are supported

  • Matching copper nickel pipes, elbows, tees, reducers, flanges and stub ends can be supplied

  • Suitable for marine, offshore, desalination and seawater systems

  • Strict dimensional inspection and material control

  • Third-party inspection can be arranged upon request

  • Export seaworthy packing for safe delivery

  • Technical support for copper nickel piping projects


Features of Copper Nickel Cap


  • Excellent resistance to seawater corrosion

  • Good resistance to erosion corrosion in flowing seawater

  • Used for closing and sealing pipe ends

  • Suitable for marine, offshore and desalination piping systems

  • Available in 90/10 and 70/30 copper nickel alloys

  • Good weldability and fabrication performance

  • Standard sizes and custom designs available

  • Compatible with copper nickel pipes, elbows, tees, reducers, flanges and stub ends

  • Suitable for prefabricated copper nickel pipe spool systems

  • Long service life and low maintenance cost in marine environments


Applications of Copper Nickel Cap


Copper nickel caps are widely used to close or seal pipe ends in marine and seawater piping systems, including:

  • Marine seawater cooling systems

  • Shipbuilding piping systems

  • Offshore platform piping

  • Fire water systems

  • Ballast water systems

  • Bilge water systems

  • Deck wash systems

  • Desalination plants

  • Heat exchanger and condenser pipelines

  • Seawater intake and discharge lines

  • Pump and equipment connections

  • Coastal power plants

  • Marine oil and gas piping systems

  • Naval vessels, tankers, LNG carriers, FPSO units and offshore support vessels


Cap DIN28011.jpgCap EEMUA234.jpg

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